Automatic Double Sided CNC 18650 Cylindrical Battery Spot Welding Welder Machine

Product Description

The Automatic Battery Pack Spot Welder is a general platform of automatic processing technology based on CNC, suitable battery pack spot welding and assembly in the factory. Compared with manual spot welding machine, the efficiency and accuracy of welding have been greatly improved. Humanized design makes the operation and debugging very easy and convenient. Design of components built-in makes appearance more concise. We can also offer CNC welding machine. Welcome your inquiry to us for more details.

Product Features

1.1 Power:3 phase AC 380V
1.2 Air pressure; 0.4-0.6Mpa
1.3 Applied range: Series and parallel combination of power battery core 18650 / 26650, multi-parallel and multi-series combination, electric tool battery, swing car battery, storage battery pack, 26650 battery pack, 32650 battery pack, electric bicycle battery, etc.
1.4 Max stoke: example the 18650 battery core, max stoke: X-axis 35 pcs core* Y-axis 20 pcs core, if need a larger stroke, it needs to be customized.
1.5 Suitable welding needle: Diameter 4 - 4 * 6 imported flat head welding needle (bulge point welding), diameter 1.5*100mm(spot welding)
1.6 Suitable nickel width: Forming nickel
1.7 Can be customized spot welding mold front in and back out type(Suitable for automatic production line using)
1.8 Customizable automatic grinding needle function
1.9 Suitable nickel thickness: 0.1mm-0.3mm
1.10 Production efficiency: about 4000 PCS - 5000 PCS per hour
1.11 Welding machine: 5000A/8000A model, two sets

• Standard spot welder: 5000A/8000A, 2sets
• Quick speed spot welding(2-10ms)
• Low temperature welding spot
• Real time monitoring welding
• With welding completion signal,save welding time
• Can be set spot welding specification welding(Positive and negative are welded using different currents)
• Can be set the same battery positive spot welding, and negative does not spot welding
• The current is too small or abnormal during spot welding, the machine automatically alarms and stops

1.12 Welding effect: good welding consistency, uniform solder joints and beautiful
1.13 Three kinds of spot welding data input:

• Dot matrix input method
• Array input method
• Disk import method,store spot welding data to U disk,import directly to the machine,(U disk CAD DXF data is imported into the touch screen by a single-pass, then can be exported from the touch screen in batches to the U disk, and then imported into other machines for using)

1.14 Welding mold name:Chinese and English Input Skill
1.15 Control component: 7 - inch touch screen, 6-axis high speed PLC programmer, 3-axis 750W servo motor, 2-axis 400W servo motor drive electric welding head
1.16 Uses forming nickel strip to reduce waste
1.17 Equipment debugging is simple, easy to learn and easy to understand, change the model quickly (0-199 group data can be called)
1.18 Welding head power: Electrical servo
1.19 Finished battery fixture mold: 1 set insulation electric wood fixture(2 pcs)
1.20 Warranty: one year limited warranty and lifetime support
1.21 The device comes with a fault alarm,clear the fault according to the prompt
1.22 Dimension:L1100*W900*H1930MM
1.23 Weight:about 350KG

Product Advantages

1. Welding stroke can be customized
2. Suitable for various kinds of battery pack
3. High speed welding
4. 7-inch touch screen, more convenient operation, clearer display
5. Welding head has air-cooling or water-cooling function, which can effectively reduce the influence of spot welding needle temperature on welding quality.
6. Can store up to 99 groups of files, the file issimple to call,
does not require complicated line changing process
7. One-key calibration function for total shift ofsolder joints, which can be calibrated for spot shift caused by changing the solder pin or other reasons
8. Electric or pneumatic spot welding machine is optional

Product Specification

Product Application

MD-ADW can be used in electric tool battery, torsion car battery, Energy Storage Battery Pack, Scooter Electric Vehicle Battery, etc. Compared with manual spot welding, the efficiency and accuracy of welding have been greatly improved.

Product Operation

1. Setting the parameters of welding on the touch screen. (The same product only need to be set once)
2. Put the fixture with the battery pack on the quick clamping position.
3. Press the start button, the machine automatically complete all welding actions.
4. The welder sound to prompt operator replacement of new fixture (battery pack).

Double side spot welder details

Cylindrical battery pack welding samples

GUANGDONG XWELL TECHNOLOGY CO., LTD. is a high-tech enterprise specializing in intelligent equipment design, production and sales, providing mechanical engineering technology design and consulting services, electronic engineering design and consulting services. XWELL's core team was established in 2010 and officially established in June 2014. XWELL relies on South China University of Technology(SCUT), and the core team is composed of several doctors and masters from SCUT.

XWELL's main products are battery production line machines, such as spot welding machine, battery sorting machine, battery sticking machine, battery capacity grading machine, battery charge and discharge aging machine, battery general testing machine, and so on. The main application areas are new energy lithium batteries, automobiles and other industries, Especially in the fields of new energy, automotive wiring welding and other fields, XWELL has accumulated rich engineering experience and mastered a full set of core technologies, and can provide customers with a complete set of services from technology to equipment, helping customers to establish efficient and reliable production lines in the shortest time .