CNC Automatic Spot Welding Machine For Cylindrical Battery Pack

Product Description

1.1 Power: 4KW,AC 380V,50HZ
1.2 Air pressure; 0.4-0.6Mpa
1.3 Applied range: Series and parallel combination of power battery core 18650 / 26650, multi-parallel and multi-series combination, electric tool battery, swing car battery, storage battery pack, 26650 battery pack, 32650 battery pack, electric bicycle battery, etc.
1.4 Max stoke: example the 18650 battery core, max stroke: X-axis 35pcs core* Y-axis 20pcs core, if need a larger stroke, it needs to be customized.
1.5 Suitable welding needle: Diameter 4-4*6 imported flat head welding needle (bulge point welding), diameter 1.5*100mm(spot welding)
1.6 Suitable nickel width: Forming nickel
1.7 Can be customized spot welding mold front in and back out type(Suitable for automatic production line using)
1.8 Suitable nickel thickness: 0.1mm---0.3mm (0.21—0.3mm thickness, nickel needs to be slotted)
1.9 Production efficiency: about 4000PCS-5000PCS per hour
1.10 Welding machine: 5000A/8000A model, oen sets

• Quick speed spot welding(2-10ms)
• Low temperature welding spot
• Real time monitoring welding
• With welding completion signal,save welding time
• Can be set spot welding specification welding(Positive and negative are welded using different currents)
• Can be set the same battery positive spot welding, and negative does not spot welding
• The current is too small or abnormal during spot welding, the machine automatically alarms and stops

1.11 Welding effect: good welding consistency, uniform solder joints and beautiful
1.12 Three kinds of spot welding data input:

• Dot matrix input method
• Array input method
• U disk import method,store spot welding data to U disk,import directly to the machine,(U disk CAD DXF data is imported into the touch screen by a single-pass, then can be exported from the touch screen in batches to the U disk, and then imported into other machines for using)

1.13 Welding mold name:Chinese and English Input Skill
1.14 Control component: 7-inch touch screen, 6-axis high speed PLC programmer, 3-axis 750W servo motor, 2-axis 400W servo motor drive electric welding head
1.15 Uses forming nickel strip to reduce waste
1.16 Equipment debugging is simple, easy to learn and easy to understand, change the model quickly (0-199 group data can be called)
1.17 Welding head power: Electrical servo
1.18 Finished battery fixture mold: 1 set insulation electric wood fixture(2 pcs)
1.19 Warranty: one year limited warranty and lifetime support
1.20 The device comes with a fault alarm,clear the fault according to the prompt
1.21 Dimension:L1630*W900*H1730MM
1.22 Weight:about 280KG

Product Features

1. Machines which automatically Weld Nickel Sheet to Battery Cell Electrode.
2. Used for battery factories automatical production in power banks, laptops and ebikes, etc.
3. Do 2000pcs welding per hour.
4. Touch screen operation, easy and fast responding.
5. 0-1 worker to operate the machine, fast and with great efficiency.Can be connected to other machines to proceed automatically.
6. Air cooling, manual programming & CAD drawing input available.
7. Overseas sales office in New Delhi, India.
8. 12 months warranty and life-time maintenance.

Product Advantages

1. High stablity
2. Strong generalty
3. Production control
4. Long maintenance
5. Efficient and precise
6. Welding pulse width is adjustable, welding machine is firm and spatter is small, welding spot is not colored.
7. 7 Inch Touch screen, more convenient operation, more clear display
8. Three file programming modes, manual input, array and CAD DXF schema import, simple and fast response to various complex program editing
9. The welding head has the function of air cooling or water cooling, which can effectively reduce the influence of the temperature of spot welding needle on the welding quality.
10. It can store 99 groups of files, which are easy to call and do not need complicated wiring and shunting process.
11. One-button calibration function for whole deviation of solder joint, which can be used to calibrate point deviation caused by needle replacement or other reasons.
12. Spot welding efficiency is higher, welding speed per spot is less than 0.35S (according to different speed of the selected welding machine), single side spot welding machine can reach 2800 cores per hour.
13. The core parts are imported from Japan and Taiwan. The accuracy, stability and service life of the machine are more than twice that of other parts made in China.
14. Welding automatic alarm and stop function, after clearing the fault can continue spot welding
15. Machine with power cut or breakpoint continue function, can manually adjust any position for spot welding
16. Welding machine can be optional, according to different requirements of customers, different welding machines can be selected to effectively meet customer needs.

Product Specification

Equipment configuration

Product Application

Photovoltaic, power battery, NiMH lithium battery and other batteries are connected with nickel alloy strip, aluminum nickel composite strip, wire and guide strip, household electrical parts and guide strip, hardware accessories, copper and silver products, stainless steel peripheral connection, bulb foot welding, electronic parts, all kinds of high and low conductive metal welding, etc.

Product Operation

1. Setting the parameters of welding on the touch screen. (The same product only need to be set once)
2. Put the fixture with the battery pack on the quick clamping position.
3. Press the start button, the machine automatically complete all welding actions.
4. The welder sound to prompt operator replacement of new fixture (battery pack).

Single side spot welding machine details

GUANGDONG XWELL TECHNOLOGY CO., LTD. is a high-tech enterprise specializing in intelligent equipment design, production and sales, providing mechanical engineering technology design and consulting services, electronic engineering design and consulting services. XWELL's core team was established in 2010 and officially established in June 2014. XWELL relies on South China University of Technology(SCUT), and the core team is composed of several doctors and masters from SCUT.

XWELL's main products are battery production line machines, such as spot welding machine, battery sorting machine, battery sticking machine, battery capacity grading machine, battery charge and discharge aging machine, battery general testing machine, and so on. The main application areas are new energy lithium batteries, automobiles and other industries, Especially in the fields of new energy, automotive wiring welding and other fields, XWELL has accumulated rich engineering experience and mastered a full set of core technologies, and can provide customers with a complete set of services from technology to equipment, helping customers to establish efficient and reliable production lines in the shortest time .