Double Head Welding Machine Lithium Battery Spot Welding Machine

Product Description

1.1 Power: 8KW,AC 380V,50HZ
1.2 Air pressure; 0.4-0.6 Mpa
1.3 Applied range: Series and parallel combination of power battery core 18650 / 26650, multi-parallel and multi-series combination, electric tool battery, swing car battery, storage battery pack, 26650 battery pack, 32650 battery pack, electric bicycle battery, etc.
1.4 Max stoke: example the 18650 battery core, max stroke: Y - axis 35 pcs core * Z - axis 20 pcs core, if need a larger stroke, it needs to be customized.
1.5 Suitable welding needle: Diameter 4 - 4 * 6 imported flat head welding needle (bulge point welding), diameter 1.5 * 80mm(spot welding)
1.6 Suitable nickel width: Forming nickel
1.7 Can be customized spot welding mold front in and back out type (Suitable for automatic production line using)
1.8 Suitable nickel thickness: 0.1mm - 0.3mm (0.21 - 0.3mm thickness, nickel needs to be slotted)
1.9 Production efficiency: about 4000 PCS - 5000 PCS per hour
1.10 Welding machine: MD-ADW model, two sets

• Quick speed spot welding(2-10ms)
• Low temperature welding spot
• Real time monitoring welding
• With welding completion signal,save welding time
• Can be set spot welding specification welding (Positive and negative are welded using different currents)
• Can be set the same battery positive spot welding, and negative does not spot welding
• The current is too small or abnormal during spot welding, the machine automatically alarms and stops

1.11 Welding effect: good welding consistency, uniform solder joints and beautiful
1.12 Three kinds of spot welding data input:

• Dot matrix input method
• Array input method
• U disk import method,store spot welding data to U disk,import directly to the machine,(U disk CAD DXF data is imported into the touch screen by a single-pass, then can be exported from the touch screen in batches to the U disk, and then imported into other machines for using)

1.13 Welding mold name: Chinese and English Input Skill
1.14 Control component: 7 - inch touch screen, 6-axis high speed PLC programmer, 3-axis 750W servo motor, 2-axis 400W servo motor drive electric welding head
1.15 Uses forming nickel strip to reduce waste
1.16 Equipment debugging is simple, easy to learn and easy to understand, change the model quickly (0-199 group data can be called)
1.17 Welding head power: Electrical servo
1.18 Finished battery fixture mold: 1 set insulation electric wood fixture(2 pcs)
1.19 Warranty: one year limited warranty and lifetime support
1.20 The device comes with a fault alarm,clear the fault according to the prompt
1.21 Dimension: L1100*W900*H1930MM
1.22 Weight:about 350KG

Product Features

1. Using 7 inch LCD touch screen and embedded industrial control intelligent operating system;
2. Top Quality servo motors and precise linear module ensure accurate welding, stable displacement and long service life;
3. Program settings support arbitrary dot matrix and standard array mode, function of CAD mapping, storing 99 groups of programs;
4. Continuous starting, breakpoint starting, virtual welding, alarm of leak welding and repair welding.
5. Welding power supply has its own current monitoring function which can monitor the actual output current in real time.
6. Perfect design, light lifting and unloading of fixtures, good rigidity of motion structure and long-term stability of welding accuracy.
5. Stable welding power output

Product Advantages

1. Manual programming, CAD map, easy to learn, production line workers can be fully competent.
2. Production counting function, set the production quantity, and automatically stop when the output is completed.
3. Welding needle compensation function, set the number of welding needles, and automatically remind the welding needle maintenance when the number is reached
4. Aluminum alloy frame, imported acrylic guard plate, beautiful and elegant, strong sense of technology, visual operation to improve production safety factor.

Product Specification

Product Application

With the corresponding fixture, MD-ADW can weld 18650, 21700,26650, 32650,32700 and other cylindrical batteries, can also be customized for a variety of cylindrical battery, square battery, button battery and etc.

Product Operation

1. Setting the parameters of welding on the touch screen. (The same product only need to be set once)
2. Put the fixture with the battery pack on the quick clamping position.
3. Press the start button, MD-ADW automatically complete all welding actions.
4. MD-ADW sound to prompt operator replacement of new fixture (battery pack).

GUANGDONG XWELL TECHNOLOGY CO., LTD. is a high-tech enterprise specializing in intelligent equipment design, production and sales, providing mechanical engineering technology design and consulting services, electronic engineering design and consulting services. XWELL's core team was established in 2010 and officially established in June 2014. XWELL relies on South China University of Technology(SCUT), and the core team is composed of several doctors and masters from SCUT.

XWELL's main products are battery production line machines, such as spot welding machine, battery sorting machine, battery sticking machine, battery capacity grading machine, battery charge and discharge aging machine, battery general testing machine, and so on. The main application areas are new energy lithium batteries, automobiles and other industries, Especially in the fields of new energy, automotive wiring welding and other fields, XWELL has accumulated rich engineering experience and mastered a full set of core technologies, and can provide customers with a complete set of services from technology to equipment, helping customers to establish efficient and reliable production lines in the shortest time .